Pallet Racking Inspections

Pallet Racking Inspections by A-Z Storage Systems

Delivered by Our Sister Company – A-Z Rack Inspections Ltd - Accurate & Fully Compliant Warehouse Racking Inspections Across the UK

When it comes to warehouse safety, nothing is more important than the structural condition of your pallet racking. Damage, incorrect use, poor maintenance or unnoticed defects can all turn your racking system into a major safety risk, leading to stock loss, operational downtime, and potentially serious accidents.

At A-Z Storage Systems, we ensure your business remains safe and compliant by partnering with our specialist sister company, A-Z Rack Inspections Ltd, who provide professional, fully compliant pallet racking inspections carried out by SEMA Approved Racking Inspectors (SARI).

These expert inspections give you complete clarity on the condition of your racking and provide essential safety information your team, insurers and the HSE expect to see.

Step 1 – On-Site Safety Assessment

A qualified SARI inspector visits your site to assess the condition of your pallet racking. They check for structural defects, impact damage, overloading, missing components, alignment issues and non-compliant repairs.

Step 2 – Inspection Findings, Risk Ratings & Report

You receive a detailed, colour-coded inspection report including Red, Amber and Green risk for damage components. The report includes photos, measurements, compliance status and clear guidance on what to do next.

Step 3 – Compliance Planning & Safety Recommendations

We review the findings with you, outline corrective actions and help you prioritise repairs, training or safety improvements.
If required, A-Z Storage Systems can complete remedial work quickly and safely.

Step 4 – Certification & Ongoing Support

Once your racking is safe and compliant, you receive:

• Inspection certification

• Compliance documentation for insurers & auditors

• Advice on internal inspections

• Annual inspection scheduling

Your warehouse stays safe, efficient and legally compliant all year round.

Our Pallet Racking Inspection Process

Why Choose A-Z Rack Inspections Ltd for Your Racking Inspections?

Fully Compliant with HSE, HSG76 & PUWER

Your warehouse must meet strict safety standards—and we make sure it does. All inspections follow the required legislation and guidance, including HSE, HSG76 Warehouse & Storage Guidelines, and PUWER. This guarantees your racking is assessed to the exact standards UK law expects.

SEMA Approved Racking Inspectors (SARI)

Our inspections are carried out exclusively by SEMA Approved Racking Inspectors, the highest and most recognised qualification in the UK racking industry. This ensures you receive a technically accurate, highly detailed and fully compliant inspection, every single time.

Clear, Actionable Reporting

Our reports cut through the complexity. You receive a colour-coded, easy-to-understand inspection document with clear risk levels, photos, and step-by-step recommendations. No jargon. No confusion. Only a practical plan to bring your racking back to full safety.

Trusted by Warehouses Nationwide

From national retailers and 3PLs to manufacturers and e-commerce fulfilment centres, businesses across the UK trust A-Z Rack Inspections Ltd to protect their workforce, stock, and operations through rigorous, reliable and industry-leading inspections.

Prevents Downtime, Accidents & Compliance Failures

A proactive annual inspection isn’t just a box-ticking exercise—it’s a proven way to reduce operational risk. Early detection of damage prevents:
• Aisles being shut down
• Stock collapse
• Avoidable repairs
• Legal non-compliance
• Staff injury or serious accidents

With A-Z Rack Inspections Ltd, you’re not just meeting safety standards—you’re staying ahead of them.

Our Racking Repair Services

• Upright Repairs & Replacements

Bent, twisted or dented uprights are one of the most common and dangerous forms of racking damage. We provide:

• Full upright replacements

• Sectional upright repairs

• Reinforcement options

• Protection upgrades (rack guards, barriers & column guards)

• Beam Repairs & Replacements

Damaged pallet racking beams can reduce load capacity and risk collapse.
We repair or replace:

• Impacted beams

• Bent beams

• Deflected beams

• Damaged connectors or locking pins

• Bracing Repairs

Bracing damage reduces stability and needs timely repair.
We offer:

• Diagonal bracing replacement

• Horizontal bracing replacement

• Frame strengthening

• Base Plate & Floor Anchor Repairs

Loose, missing or damaged floor fixings compromise the entire structure.
We install:

• New base plates

• Replacement floor anchors

• Reinforced fixings for high-traffic areas

• Cantilever Racking Repairs

Cantilever systems require specialist repair due to their unique design.
We repair:

• Arms

• Uprights

• Base units

• Bracing

• Safety end stops

• Rack Protection Upgrades

To prevent future repairs, we install:

• Upright protectors

• Rack-end barriers

• Column guards

• Pedestrian barriers

• Steel barriers & impact protection

These dramatically reduce the risk of forklift collision damage.

Book Your Pallet Racking Inspection Today

Ensure your warehouse is safe.
Ensure your racking is compliant.
Ensure your business is protected.

📞 Call us: 07947 886161 or 07917 664940
📧 Email: sales@a-zstoragesystems.co.uk
🌐 Request your free quote:

Common Causes of Racking Damage Identified During Inspections

Understanding the source of damage helps prevent repeat issues:

• Forklift impact

• Overloading pallets or beams

• Incorrect pallet placement

• Inadequate staff training

• Missing or damaged protection

• Poorly maintained fixings

• Ageing or corroding racking components

• Previous incorrect or non-certified repairs

With regular inspections, these risks are reduced dramatically.

Industries We Inspect

A-Z Rack Inspections Ltd provides expert pallet racking inspections for:

• Warehouses & distribution centres

• Manufacturing sites

• Logistics & 3PL providers

• Retail & supermarket distribution

• Automotive storage

• Food & beverage facilities

• Cold stores & chillers

• Builders merchants

• E-commerce fulfilment centres

Any business storing goods on pallet racking requires annual expert inspections.

Why Racking Inspections Cannot Be Delayed

Delaying inspections increases the risk of:

• Structural collapse

• Injury or fatality

• Non-compliance fines

• Stock loss

• Downtime

• Insurance refusal after an incident

An expert racking inspection by a SEMA Approved Rack Inspector is the safest and most cost-effective way to protect your team, stock, and business.

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